Q2 (16 Marks) Cargo & Tankers
MEKG • Written Exam

With respect to bunkers handling on ships using LNG as alternative fuel, discuss the following:

(a) How are the bunkers taken onboard ships tanks?

(b) Discuss the check lists, arrival checks and factors to be considered for bunkering?

(c) Risk analysis methodology to ensure safe bunkering operations?

(d) Explain how the bunker is prepared and used onboard the engines?

Appeared In: Nov 2022

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

Exam Ready
Part (a)

How LNG bunkers are taken onboard

LNG is transferred from a shore terminal, an LNG bunker barge or an LNG truck-to-ship unit through cryogenic flexible hoses or a loading arm into the vessel's insulated (IGC code type C pressure / membrane / type A/B) LNG tanks, using the pressure differential and an LNG transfer pump. Before transfer the receiving tanks are cooled/conditioned (if warm) by spraying in LNG so they are not thermally shocked, or the tank is first inerted and purged with LNG vapour/boil-off before liquid is introduced. The transfer is carried out at low temperature (-162 C approximately) and modest pressure; vapour generated in the receiving tank is returned to the supplier via a vapour return line/hose to keep the tank pressure stable. Quantity is measured by tank gauges and a custody-transfer mass flow meter, taking account of density at the measured temperature.

Part (b)

Checklists, arrival checks and factors for bunkering

Arrival/pre-bunker checks:

  • Dedicated bunkering checklists (SIGTTO LNG bunkering guidelines), pre-transfer conference with the supplier.
  • Mooring and gangway secured; electrical bonding/earthing lines fitted between ship and barge/shore.
  • All bunker valves, tank valves, vapour return, vents and relief valves verified, sea suctions and overboard valves closed in the area; spill containment/booms and drip trays in place.
  • Emergency stops and ESD (emergency shutdown) system tested between ship and supply; communications line set up; responsible persons stationed.
  • Weather and sea conditions, current, daylight and tide - transfer limited to defined wind/sea-state limits.
  • Tank levels, pressures, temperatures, ullage and MAWP (max allowable working pressure) checked; shore and ship tanks have free space; vapour space pressure and temperature within limits.
  • Firefighting and PPE readiness; ventilation; exclusion zone for non-essential personnel; no hot work; smoking prohibited.
  • Ensure cargo systems in safe mode, and that battery/generator/main engine arrangements are as required by the class for bunkering.
Part (c)

Risk analysis methodology

A formal risk assessment is prepared using a structured approach: identify hazards (e.g. cold-contact/burns, frostbite, LNG spill, vapour cloud fire/explosion, overfilling, thermal stress, hose failure, uncontrolled pressure, ignition of flammable vapour); assess each by likelihood and consequence (risk matrix); apply controls/mitigations; and record residual risk. Common tools: HAZID/HAZOP-style brainstorming, bow-tie or fault-tree analysis for the major accidental scenarios (ESD, line rupture, overfill), and a defined emergency response plan. The risk register is reviewed and endorsed at the pre-transfer conference, with emergency shutdown criteria agreed and a clear definition of what terminates the operation.

Part (d)

Preparation and use of the bunker on the engines

The LNG is stored in the tanks in the liquid state under its saturation pressure/temperature. For use in the main engine (dual fuel or gas engine) or for fuel-gas supply, the LNG must be vaporised. Vapour is produced by boil-off or by a forced vaporiser: LNG is drawn from the tank, pumped/pressurised, and passed through a vaporiser (often sea-water or a heated glycol/water vaporiser) to convert it to methane gas at the required pressure and temperature. The gas is then handled by a gas supply/valve unit and fuel-gas control system, which filters, regulates and delivers it (typically at 5-6 bar, heated) to the engine's gas admission system. Before starting the engines the fuel lines and gas train are purged/leak tested with nitrogen and/or warmed, the engine is brought to operating mode and switched from pilot diesel to gas once conditions allow. A gas detection and gas pressure/temperature monitoring system protects against leakage, and on gas trip the engine automatically returns to diesel mode.

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