Q3 (16 Marks) Materials & Testing
MEKG • Written Exam

(a) Explain the key parameters tested during the laboratory analysis of marine fuel oil and their impact on engine operation if they are not in range (8)

(b) What remedial measures should be taken if the fuel oil parameters are found to be out of acceptable range? Discuss the potential actions for issues like high water content, excessive sulphur, low flashpoint, Acid number and Ash content. (8)

Appeared In: Sep 2024

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

Exam Ready
Part (a)

Key parameters tested in laboratory analysis of marine fuel oil and their impact on engine operation if not in range

  • Viscosity: indicates the resistance to atomisation/pumping. If too high, poor atomisation -> carbon deposit, poor combustion, high fuel pressure/overloading of the injection pumps; if too low (dilution), injection timing and energy may be reduced.
  • Density (measured at 15 C): high density indicates aromatic content and affects injection (centrifugal purifier) and the energy per unit volume; out-of-range density affects purifier separation and possibly injector calibration.
  • Sulphur content: must meet emission regulations (0.5% or lower) and the engine/high-temperature corrosion of exhaust valves/piston ring/cylinder wear and boiler acid dew-point; excessive sulphur causes acid corrosion and acid deposits.
  • Flash point: the safety parameter (min stored flash point ~60 C for low-flash fuels). Low flash point is a serious fire/explosion hazard in storage and handling.
  • Pour point / cold flow properties (CFPP): affects pumping/heat tracing in cold weather; high pour point oil can solidify and block filters/pipes.
  • Water content: water causes poor combustion, corrosion, and can damage the injectors and accelerate wear; excessive water can stall the purifier and cause sludge.
  • Total sediment / ash content: ash (vanadium, sodium, aluminium/silicon catalytic fines, carbon) causes abrasive wear of injection equipment, turbocharger and exhaust gas system, and deposits; catalytic fines cause severe wear of the fuel pump/unit injector plungers.
  • Aluminium + silicon (cat fines): abrasive solids cause rapid injection pump and injector wear.
  • Carbon residue / Con-M: tendency to leave carbon deposits affecting combustion chamber cleanliness.
  • Sodium/vanadium: causes hot-corrosion, slagging on valves/turbocharger and high-temperature corrosion.
  • Acid number (TAN) and compatibility: acidity and asphaltene precipitation/stability which can cause sludge formation.

Impact if out of range: poor/abnormal combustion, harmful deposits, accelerated wear, fuel system blockages, emissions non-compliance, safety hazards and reduced engine life.

Part (b)

Remedial measures if fuel parameters are out of range

  • High water content: run the fuel purifier(s) continuously and at the correct throughput/gravity setting, drain water from tanks/sludge, blend/transfer, and avoid suction from the tank bottom; increase centrifuge/filter maintenance.
  • Excessive sulphur: where permitted, use compliant fuel (low-sulphur) in the sulphur emission control areas or maintain the scrubber/EU ECA compliance, adjust TBN (lube oil feed rate) to neutralise the acid (increase lube oil feed/cylinder lubrication), and monitor exhaust gas temperature/acid dew point protection.
  • Low flash point: stop burning the suspect fuel, isolate and dispose/drain it, test and only use fuel within safe limits, and review supplier quality; increase vigilance for leakage into the fuel system.
  • Acid number: treat the acid condition - increase purifier efficiency, keep the oil circulating to keep asphaltenes in suspension, and reduce retention time; add a suitable stabiliser/anti-sulphate-ash additive, and if necessary blend or replace the fuel.
  • Ash / catalytic fines: increase purifier throughput efficiency, warn of upstream (sludge) and set a lower purifier rating, add a suitable dispersant, and minimise usage of the contaminated fuel; check injection pumps and filters more frequently; if very high, use a sludge-tolerant/emergency procedure and notify for a quality claim/sampling.

In each case the remedial action is backed up by: segregating/quarantining suspect tanks, keeping the fuel system (filters, purifiers) well maintained, taking proper retained samples, notifying the charterer/supplier for claim, and monitoring engine condition.

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