Q4 (16 Marks) Materials & Testing 🔥 Repeated 2x in exams
MEKG • Written Exam

(a) State the laboratory tests that may be carried out on specimens of steel for ships' plate giving reasons for the tests.

(b) The basic compositions of two ships' plates are given in Table below.

One of the steel mentioned in table is an example of modern practice whilst the other steel is the specification of an old tanker that split into two due to brittle fracture. Compare these two specifications critically and explain which of these two steels would be most resistant to brittle fracture.

Appeared In: Jul 2023Mar 2021

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

Exam Ready
Part (a)

Laboratory Tests for Ship Plate Steel:

Bend Test: To evaluate the ductility, bend strength, fracture resistance, and soundness of the material.

  • In a Bend test, the specimen is bent to a specific angle or inside radius by applying a force in the middle of it.
  • After the test is completed, the specimen is examined for defects that may have opened up on the tension face.
  • A defect over 3 mm in length is regarded as a cause of rejection.

Tensile Test: To determine properties such as tensile strength, yield strength, elongation, modulus of elasticity, and ultimate strength.

  • A standard-sized specimen is gripped in a tensile testing machine.
  • Load is applied gradually until the specimen fractures.
  • Stress-strain characteristics are recorded, providing a graph for analysis.

Impact Test: To assess material toughness, impact strength, and fracture resistance under sudden shock loading.

  • A pendulum is used to strike the specimen, and the energy absorbed before fracture is measured.
  • Energy absorbed during the impact is calculated, reflecting the material's resistance to sudden fracture.
Part (b)

Comparision of two steel compositions:

Steel A (Modern Practice):

Meets modern specifications with controlled carbon content, higher manganese and silicon levels, and reduced nitrogen impurities. It is more resistant to brittle fracture.

Steel B (1940s Tanker):

High carbon and nitrogen levels make it prone to brittle fracture, contributing to catastrophic failures like the splitting of ships.

← Back to MEKG Question Bank Upload Recent Question Paper →