Q4 (16 Marks) Steering & Deck Machinery
MEKG • Written Exam

In a Rotary vane steering gear, briefly state. (16)

(a) How are the fixed and moving vanes attached to cylinder and rotor respectively.

(b) How many sets of vanes are provided? What is the relation factor to number of vanes.

(c) How is strength imparted to moving vanes to enable them to act as rudder stops?

(d) How is rudder drift accommodated?

Appeared In: Nov 2024

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Rotary vane steering gear

Part (a)

Attachment of fixed and moving vanes

The fixed vanes are cast into/keyed into the cylinder (the stationary housing) and project radially inwards; the moving (rotor) vanes are cast on to/attached to the rotating rotor (coupled to the rudder stock) and project radially outwards, interleaving with the fixed vanes to form radial divisions. High-pressure oil pumped into the space between one side of the fixed and moving vanes pushes the moving vanes (and so the rotor and rudder stock) to the low-pressure side, rotating the rudder.

Part (b)

Number of sets of vanes and the limiting factor

Several sets of vanes (normally three or four rings) are provided. The number of sets is limited by the available axial length of the rotor/cylinder and the spacing needed for the vane travel and sealing; i.e. the limitation factor is the space available and the requirement that each set carry a share of the torque within the actuator's stroke.

Part (c)

How strength is imparted to moving vanes to act as rudder stops

The moving vanes are made strong (heavy section, high-strength material) so that when the rudder is driven to hard-over the moving vane comes solidly against the stop (the fixed structure/end cover or a machined stop face) and arrests further travel, thus acting as a mechanical rudder stop that withstands the impact of flow/hydrodynamic loads without bending or fracturing.

Part (d)

How rudder drift/uplift is accommodated

The rotor is axially located in the cylinder so that vertical movement (rudder drift/up-lift arising from the hydrodynamic thrust tending to lift or drop the rudder) is restrained. This is achieved by providing axial thrust faces/bearings on the rotor or by designing the vanes so axial loads are carried by a supporting surface (e.g. the base/cover and a thrust face on the rotor), while the vane sealing rings keep the divisions pressure-tight. Thus the rotary vane unit both rotates the rudder and carries the vertical rudder load without permitting the rotor to ride up or down out of the cylinder.

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