Q6 (16 Marks) Materials & Testing 🔥 Repeated 5x in exams
MEKG • Written Exam

Explain Creep, Brinelling, Fretting, and Fretting corrosion. State with reasons, where these may occur in a ship propulsion system.

Appeared In: Sep 2019Feb 2019Oct 2018Jul 2018Apr 2018

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

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(a) Explaining Creep, Brinelling, Fretting, and Fretting Corrosion:

Creep:

  • Creep is the time-dependent permanent deformation of a material under sustained stress at elevated temperatures. It occurs at stresses significantly below the material's yield strength. The rate of creep depends on material properties, temperature, time under load, and the applied stress. Creep progresses in three stages: primary (decreasing rate), secondary (constant rate), and tertiary (rapidly increasing rate leading to failure). An example is the creep of a turbine blade, causing it to contact the casing and fail.

Brinelling:

  • Brinelling is the formation of permanent indentations on a hard surface due to heavy or repeated impact loads over a small area. This can occur during standstill or rotation and is often caused by improper installation (e.g., of bearings). Even small indentations can lead to malfunctions like chattering or vibration, accelerating other wear mechanisms. The hardness of materials needs to be considered during design to prevent brinelling.

Fretting:

  • Fretting is surface wear between two contacting surfaces under load and small-amplitude cyclic motion (vibrational wear). It's common in bolted or keyed joints where relative movement is unintended. Fretting initiates fatigue cracks, leading to fatigue failure. The severity depends on factors like displacement amplitude, load, material properties, number of cycles, and lubrication. Lubricant is often squeezed out from between the surfaces during the cyclic movement, resulting in direct metal-to-metal contact.

Fretting Corrosion:

  • Fretting corrosion is a specific type of fretting wear that involves chemical reactions between the contacting surfaces. The repeated rubbing and microscopic movement leads to the formation of oxides and other corrosion products, exacerbating the wear and leading to more severe damage than fretting alone. This process is typically accelerated in the presence of moisture or other corrosive environments.
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