Q7 (16 Marks) Auxiliary Machinery
MEKG • Written Exam

(a) Describe the purpose and main components of an air conditioning system used on ships. Describe the layout and working of the system with the help of a diagram. Describe the function of the unloader in the compressor and its importance during system operation. (6)

(b) Name the thermodynamic cycle on which the marine air conditioning system operates. Explain this cycle using a pressure enthalpy (P-h) diagram and describe the role of each component in the cycle. (10)

Appeared In: Apr 2025

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

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Part (a)

Purpose, main components, layout and working of a marine air conditioning (A/C) system

Purpose: to maintain a comfortable, healthy environment in the accommodation/public spaces by controlling temperature, humidity and air freshness (ventilation) - heating or cooling the air, and providing filtered, fresh air. It also dehumidifies in hot humid conditions.

Main components: compressor, condenser (with fan/cooler), thermostatic/expansion valve, evaporator coil, air handling/ fan unit, filters, ducts (supply and return), heating battery/ re-heater (for winter or humidity control), fresh-air intake, and the duct grilles. Refrigerant circuit: compressor -> condenser -> expansion device -> evaporator, closed loop.

Layout and working: Fresh and recirculated air is drawn through filters into the central air-handling/l every coil unit, where a fan blows it over the evaporator (in cooling mode) which removes heat and moisture and drops the air temperature; the cooled air is then distributed through supply ducts to each cabin via grilles, and return air is ducted back. In heating mode the heat is supplied by a heating battery (hot water or electric) instead of/by passing the coil. A thermostat/humidistat controls the system and the temperature is regulated.

Function of the unloader and its importance: the compressor unloader is a capacity-control device (e.g. a cylinder-head unloader valve / suction by-pass or a cylinder unloader that lifts the suction valves when unloaded) that reduces the compressor's effective displacement. Its importance: it prevents the sudden on/off cycling and slugging under light load, reduces motor starting overload, prevents evaporator frosting/short cycling, saves energy and ensures stable temperature control - by reducing capacity when the cooling load falls and increasing it when the load rises, so the compressor does not overload the motor or surge on start-up.

Part (b)

Thermodynamic cycle and P-h diagram

The marine A/C system operates on the vapour-compression refrigeration cycle.

Using a pressure-enthalpy (P-h) diagram: the cycle has four processes (1-2-3-4 on the diagram):

  • 1-2: Compression. Refrigerant vapour is compressed from the suction pressure (low) to the discharge pressure (high); work is put in, enthalpy rises and temperature rises - the refrigerant leaves as hot, high-pressure vapour.
  • 2-3: Condensation. The hot vapour flows through the condenser where heat is rejected to the cooling medium (air/sea water); the refrigerant gives up latent heat, condenses to a liquid at high pressure, with decreasing enthalpy at constant pressure.
  • 3-4: Expansion (throttling). The liquid passes through the expansion (thermostatic) valve, dropping to the low pressure (flash gas formed, enthalpy essentially constant).
  • 4-1: Evaporation. The low-pressure liquid/vapour mixture flows through the evaporator where it absorbs heat from the air, evaporating and cooling the airstream; the vapour returns to the compressor and the cycle repeats.

Role of each component: compressor - raises pressure/temperature of the vapour (heart of the cycle); condenser - rejects heat and liquefies the refrigerant; expansion valve - drops pressure so the refrigerant can evaporate at the required low temperature and control flow; evaporator - absorbs heat from the air to cool it. The cycle provides both cooling and (via the heating battery) heating as required.

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