Q9 (16 Marks) Cargo & Tankers 🔥 Repeated 3x in exams
MEKG • Written Exam

With reference to Inert Gas Generator fitted on gas carriers:

(a) Sketch a line diagram showing a typical 'Inert Gas System' used for inerting in gas carriers, labeling the component parts. (6)

(b) Describe the system. (5)

(c) State the function of a chiller used in this type of inert gas generator. (5)

Appeared In: Aug 2024Jun 2023Jul 2019

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

Exam Ready
Part (a)

Line diagram of an inert gas system for gas carriers

Components in line: fuel and air inlets -> combustion blower -> burner and combustion chamber (IG generator fired by marine diesel or gas) -> inert gas cooler/quench water -> scrubber/sea-water wash tower -> demister (moisture eliminator) -> chiller/refrigeration inert gas cooler (dryer) -> activated carbon / final polishing filter -> inert gas discharge blower -> distribution header -> tank purge / vent lines to cargo tanks. A gas sampling analyser (continuous O2, CO2, dew point) on the discharge with automatic overboard diversion, and a deck water seal at the inlet to the tanks.

Part (b)

Description of the system

The inert gas generator produces inert gas for gas-carrier tanks by burning fuel with a controlled quantity of air so that the oxygen in the air is fully consumed. The principal products are nitrogen and carbon dioxide with water vapour. Air from a blower is drawn through a burner and combusted in a pressurised combustion chamber; complete combustion leaves essentially no free oxygen. The hot gas then passes to a scrubber/cooler where sea water cools it and washes out soot, sulphur compounds and soluble gases, reducing temperature to near ambient. A demister removes water droplets. The gas then passes through a refrigeration chiller which dries it to a very low dew point so that no free water or ice can form in the cold tanks. After final polishing it is delivered by a discharge blower to a distribution header, through a deck water seal and dry lines to the inerting/purging/pressurising connections of each tank. Continuous O2 and dew-point analysis ensures the gas stays within specification (typically very low oxygen for gas carrier inerting); if it is off-spec it is automatically dumped overboard.

Part (c)

Function of the chiller

The chiller cools the inert gas so that water vapour condenses out, producing dry gas of a controlled low dew point. This prevents water, ice or hydrates forming in the cargo tanks - which would block valves, cause corrosion or contaminate the cargo - and ensures the tank atmosphere remains dry and of specified quality.

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