Q1 (16 Marks) Lubrication & Bearings 🔥 Repeated 2x in exams
MEKM • Written Exam

(a) Describe the precaution necessary during the initial running-in of an Auxiliary Engine run on which is newly installed or has a major overhaul. (6)

(b) Explain the possible causes of oxidation of lubricating oil. (5)

(c) State the frequency with which oil samples should be taken for analysis. (5)

Appeared In: Oct 2024Apr 2023

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

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Part (a)

Precautions necessary during the initial running-in of an Auxiliary Engine:

  • Use a low TBN oil in the sump.
  • Initially start the engine on DO, then change over to HFO but do not take load.
  • Allow the engine to run at no load for the time specified by the Maker.
  • Maintain a lower jacket cooling water (JCW) temperature so that the maximum wear rate is achieved and asperities are broken.
  • After the no-load running period, gradually take on load step by step as per Maker’s instructions, while carefully monitoring all pressures and temperatures.
  • Use the recommended lubricating oil after reaching 30% of the load.
  • Follow the Maker’s recommendations at all times.
  • With the help of a temperature gun, check crankcase temperatures to detect any sign of blow-past.
Part (b)

Possible causes of oxidation of lubricating oil:

  • Reduced total oil quantity in sump, leading to high circulation rate (15–18 times/hr), thus insufficient time for deaeration.
  • Excessive wear down of components, as particles like Cu, Fe and rust act as catalysts for oxidation.
  • Thermal breakdown of oil due to insufficient cooling.
  • Presence of varnish and lacquer in the system.
  • Contamination of lubricating oil with dirt or water.
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