Q2 (16 Marks) General 🔥 Repeated 2x in exams
MEKM • Written Exam

With reference to the burning of heavy residual fuel in the main engine:

(a) State with reasons FOUR modifications which need to be made as compared with the same engine burning distillate fuels. (8)

(b) State with reasons SIX properties you would require seeing in the specification for residual fuel indicating the effect EACH of these properties might have with respect to the storage and burning of the fuel. (8)

Appeared In: Jul 2025Jul 2024

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

Exam Ready
Part (a)

FOUR modifications needed when an engine switches from burning distillate to heavy residual (HFO) fuel, with reasons (8 marks)

  1. Fuel heating and viscosity control: HFO is highly viscous at ambient temperature and must be heated (to ~135-155 deg C at the injector for 380cSt) to reduce viscosity to the injection pump/injector limit (~12-14 cSt at injection). A fuel oil heater with automatic viscosity/ temperature control must be fitted so the fuel is atomised correctly.
  2. Better filtration/purification: HFO contains more water, ash, solids and asphaltenes; centrifugal separators (purifier/clarifier) and fine duplex filters must be fitted and operated at the correct temperature and throughput to remove contaminants before the injectors.
  3. Injection equipment and combustion adjustments: HFO has poorer ignition quality (increased ignition delay) and higher tendency to form carbon; the fuel injectors (with finer atomisation), injection timing (VIT) and possibly an increased compression ratio or higher boost are set/optimised; the fuel pump seals need to withstand high temperature and viscosity; combustion chamber design/ring pack is adapted for the higher ash and the corrosive products, e.g. cylinder oil of higher BN is used.
  4. Modifications to handle corrosive/ash products: need for increased cylinder lubrication (higher BN oil), and attention to exhaust valve, turbocharger and scavenge cleaning because of ash and the acidic condensate; exhaust gas system may need insulation and material suitable for cold corrosion; possibly a change in the fuel system materials, fuel pump drive and valve cooling to avoid coking.
Part (b)

SIX properties in the specification for residual fuel, with effect on storage and burning (8 marks)

  1. Viscosity (at 50 deg C, cSt): governs heating requirements, pumpability and atomization - must be heated for storage/transfer and for injection; too high viscosity gives poor atomization and carbon build-up; too low gives poor lubrication of pump.
  2. Density (kg/m3): affects separation/centrifugation (higher density fuel is harder to separate from water), the capacity/discharge and the stored weight; high density fuels need more care in purifying.
  3. Sulphur content (%): affects corrosivity - leads to sulphuric acid formation (cold corrosion) that needs appropriate BN cylinder oil, SOx emission control (Annex VI), and higher TBS for scrubber compliance.
  4. Flash point: safety - fuel must be stored/handled above or below the flash point correctly, for fire safety and for the electrical/steam heating (must not be heated above flash).
  5. Ash content (%): abrasive/corrosive catalytically-fined particles (aluminium/silicon) cause severe liner, ring and injector wear; the ash reduces combustion quality; requires longer on-board separation and upgraded components.
  6. Pour point: minimum temperature at which the oil flows - must be kept above pour point for storage and transfer, so the fuel must be stored heated above pour point to avoid solidification, defining the heating of tanks/lines.

(Also acceptable: carbon residue, water content, micro-carbon and sodium/vandadium - but the above six are the key storage/burning properties.)

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