Q4 (16 Marks) Emissions & Environmental 🔥 Repeated 3x in exams
MEKM • Written Exam

(a) Sketch and describe a flywheel that would be fitted to a large marine diesel engine. (6)

(b) Show in the sketches how it is fitted and secured. (3)

(c) What is the purpose of the flywheel? (3)

(d) Recently some engine makers have considerably reduced the size of the flywheel. Explain how this (4)

can be done. (4)

Appeared In: Nov 2024Sep 2024Jul 2024

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

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Part (a)

Large marine diesel engine flywheels are typically made of cast steel for strength and durability. They are located at the aft end of the crankshaft, secured by bolts passing through the flywheel and a flange on the crankshaft. The flywheel may be a single, cast piece or constructed from multiple arms joined together. The flywheel has a ring with gears, and the gear teeth engage with the engine's turning gear for starting and maintenance purposes. These teeth can be directly machined into the flywheel or fitted as a separate component (e.g., shrink-fitted).

One-Piece Cast Flywheel

  • The shape depicts a large, thick disc-like component. The outer diameter should be significantly larger than the inner diameter, which fits onto the crankshaft. The thickness should be substantial to indicate its mass.
  • The inner diameter has several large, evenly spaced bolt holes. The bolts secure the flywheel to a flange on the crankshaft's rear-end flange.
  • Gear teeth illustrate a ring of evenly spaced gear teeth machined directly into the outer periphery of the flywheel.

Two-Piece Flywheel

  • The Shape shows two sections, each resembling a thick, curved arm radiating from a central hub. The arms are connected to each other via robust joints or possibly by a central connecting structure. The outer ends of the arms form a circular perimeter.
  • Similar to the one-piece flywheel, bolts secure the flywheel to the crankshaft flange.
  • Gear Teeth, either machined into the outer edge of each arm or as a separate shrink-fitted ring on the outer perimeter.
Part (b)

Purpose of the Flywheel

  • It stores kinetic energy during the power stroke(s), smoothing out the cyclical variations in torque produced by the reciprocating engine. This reduces fluctuations in crankshaft speed, leading to smoother operation.
  • It forms part of the engine starting mechanism, providing inertia to help initiate rotation.
  • It contributes to the overall balance of the crankshaft assembly, minimizing vibrations.
Part (c)

Engine makers have reduced flywheel size by implementing modern design and operational techniques:

  • More cylinders create overlapping power impulses, minimizing the need for a large flywheel to maintain smooth crankshaft rotation.
  • Long-stroke engines have inherently smoother operations, reducing the dependency on a large flywheel.
  • Modern engines with precise timing cycles and fail-proof, computer-aided fuel metering systems reduce the fluctuations in crankshaft motion.
  • Improved governor designs provide better control over speed and torque variations, enabling the use of smaller, lighter flywheels.
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