(a) Sketch a commonly employed method of attachment between crosshead and slippers. (8)
(b) Explain why guide clearance is strictly limited. (4)
(c) Give reasons why lubricant is usually fed to the slippers and not the guides. (4)
(a) Sketch a commonly employed method of attachment between crosshead and slippers. (8)
(b) Explain why guide clearance is strictly limited. (4)
(c) Give reasons why lubricant is usually fed to the slippers and not the guides. (4)
Structured for DG Shipping MEO Class II examination scoring criteria.
[Sketch notes: The crosshead is a large block at the top of the connecting rod, which slides up and down between the guide faces. The slippers (guide shoes) are attached to the crosshead on each side. A common method: the slipper is bolted to the crosshead via a dovetail or a bolted joint, with a shim between the slipper and the crosshead to allow adjustment of the guide clearance. The slipper has a white-metal (or other) bearing surface that bears on the guide.]
The crosshead carries the guide shoes (slippers) on each side. The slipper is attached to the crosshead by bolts, with a shim (adjusting plate) between the slipper and the crosshead so that the guide clearance can be adjusted by adding/removing shims. The slipper has a bearing surface (white metal or a special material) that slides on the guide face. The attachment must be rigid to transmit the side thrust from the connecting rod to the guide, and the shims allow the clearance to be set.
The guide clearance (the clearance between the slipper and the guide face) is strictly limited because:
The clearance is therefore set to a small, controlled value (within maker's limits) to keep the piston and crosshead correctly aligned while allowing the necessary oil film.
So the oil is fed through the crosshead to the slipper faces, ensuring the sliding surfaces are lubricated.