Q6 (16 Marks) Lubrication & Bearings 🔥 Repeated 2x in exams
MEKM • Written Exam

(a) Describe, with the aid of a sketch, the main engine ancillary equipment for automatic monitoring and regulation of the fuel viscosity

(b) Explain the operation of the system, which incorporates the equipment described in (a).

(c) For an engine which is maneuvered on distillate fuel but operated on heavy residual oil at sea, state, as Second Engineer, the standing orders you would issue for the procedure to be adopted when changing from distillate fuel to heavy residual oil and vice versa

Appeared In: Apr 2024Oct 2018

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

Exam Ready
Part (a)

The sketch below illustrates the main engine ancillary equipment used for automatic monitoring and regulation of fuel viscosity.

Viscotherm with Differential Pressure (DP) Transmitter:

  • The viscotherm consists of a capillary tube connected to the discharge side of a gear pump driven by an electric motor.
  • A DP transmitter measures the pressure difference in the capillary tube, which is directly proportional to the viscosity of the fuel oil.
  • The fuel oil passes through a heater controlled by a steam valve. The valve adjusts the steam flow to maintain the desired fuel viscosity.
  • A controller compares the measured viscosity from the DP transmitter to the set point and sends a signal to regulate the steam valve.
Part (b)

Operation of Viscotherm:

  • As fuel flows through the viscotherm, the gear pump diverts a portion of the fuel through the capillary tube.
  • The DP transmitter measures the pressure difference across the capillary tube.
  • The DP transmitter sends the viscosity data to the controller.
  • The controller compares the measured viscosity to the set point value.
  • If the viscosity deviates from the desired level, the controller adjusts the steam valve to increase or decrease the steam flow to the fuel heater.
  • Adjusting the steam flow changes the fuel temperature, directly impacting viscosity to maintain optimal levels.
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