(a) Explain with a simple sketch the principle of a hybrid turbo charger. What are
the advantages? What are the challenges? (8)
(b) Discuss the statement in detail, "Hybrid turbo charger will improve overall plant efficiency". (8)
(a) Explain with a simple sketch the principle of a hybrid turbo charger. What are
the advantages? What are the challenges? (8)
(b) Discuss the statement in detail, "Hybrid turbo charger will improve overall plant efficiency". (8)
Structured for DG Shipping MEO Class II examination scoring criteria.
A hybrid turbocharger (e.g. the MAN B&W TCS-PTG or the ABB/ composite "electric turbo-compound" versions) couples an electric machine (a motor/generator) to the turbocharger rotor shaft. In principle, the compressor and turbine are on the same shaft as a high-speed electric machine (PM machine or induction). Because the electric machine can be driven as a motor or run as a generator, power can be either drawn from or fed to the turbocharger shaft:
The same machine can also start the turbocharger to reduce the motoring oil pump requirement.
Advantages: (1) improves part-load air delivery and reduces smoke/NOx, giving better acceleration and load acceptance; (2) allows the engine to be optimised/scrubbed or run on a higher efficient point; (3) recovers waste exhaust energy at high load, improving total plant efficiency and reducing specific fuel consumption; (4) reduces auxiliary energy demand (replacing the electric blower at low load).
Challenges: (1) high-speed electric machine and power electronics must be reliable and robust; (2) the rotor/bearings must withstand the extra axial/radial loads and the added mass; (3) control system complexity and integrating the power electronics with the ship's electric system; (4) cost and maintenance of the rotating machine in the hot turbocharger environment; (5) space/weight and the efficiency of the machine itself.
The statement is broadly correct but must be nuanced. Overall plant efficiency (SFC and electrical energy) improves because:
However, challenges limit the gain: the electrical machine and electronics have losses, so the net gain depends on matching; the recovered power is only significant at higher loads; the total saving must be weighed against auxiliary load and the engine's own turbocharging needs. When the ship is generating electricity partly by the hybrid unit and partly by auxiliary engines/EG, the integrated plant efficiency (not just the main engine) is what matters; properly designed and matched, a hybrid turbocharger raises overall plant efficiency, so the statement is valid as long as the system is optimised and operated in the right load range.