Q7 (16 Marks) Engine Operation & Maintenance 🔥 Repeated 2x in exams
MEKM • Written Exam

(a) Describe, with the aid of a sketch, a main engine holding down system explaining how the design features help prevent excessive stress in the holding down studs (8)

(b) Describe, with the aid of a sketch, an engine top bracing arrangement, explaining why they are fitted and checked for operational performance (8)

Appeared In: Sep 2023Jul 2023

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

Exam Ready
Part (a)

The bedplate which is the base of the engine is attached to the tank top by holding down bolts and chocks. The holding down bolts fix the engine in correct position and chocks is used for good alignment so that there will not be any uneven load on bearings, and also provide a clamping force so that the friction between bedplate, chock and ship’s structure resist the propeller thrust.

If there is any relevant movement between the bedplate and tank top the studs will bend and subsequently fail due to fatigue. In order to reduce the risk, long studs with distance tubes are often employed. The effective length of the stud is the length of stud plus length of tube. For the same amount of relative movement between tank top and bedplate the long stud will bend to a larger radius of curvature and will therefore be subject to a lower stress and less risk of fatigue failure.

Side chocks are fitted adjacent to each transverse girder. These are welded to the foundation plate to hold the engine in correct horizontal alignment and to prevent sideways movement due to movement of the vessel and the sideways component of thrust from the crank and running gear.

Part (b)

The sketch below shows main engine friction type top bracing which is fitted between the engine topmost part and to a very stiff location the ships side.

The longitudinal vibration from the piston movement is transmitted to the crosshead guides and then to the engine structure. To protect against the twisting forces it generates in the crosshead guides, top bracing are fitted on the topmost part of the engine to provide support via the bracing shims and plates. Such lateral or sideways vibration is not only detrimental to the engine itself but can cause damage to attached parts such as turbochargers and pipe work. It can also cause vibration in the engine room and ship’s structure.

During normal operation of the engine, the relative movement between the top bracing and fastening plate should be checked. This is carried out by placing a dial gauge. If the relative movement is larger than maker specification, the tightness torque should be checked as per maker instructions. If still the tightness is not effective, the friction material should be changed and the bolts tightened. Again the relative movement between the top bracing and fastening plate should be checked. The tightness of the bolts is checked annually or earlier if the maker recommends.

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