Q7 (16 Marks) Engine Construction & Components
MEKM • Written Exam

With reference to a 4 stroke medium speed auxiliary diesel engine,

(a) Describe with a simple sketch bottom end bearing assembly.

(b) What is the purpose of serrations provided on the piston rod and bearing keep?

(c) What special features are provided on the connecting rod bolts?

Appeared In: Dec 2025

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

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Part (a)

Bottom End Bearing Assembly

The bottom end bearing is a split-type bearing consisting of two semi-circular precision-insert shells housed within the "big end" of the connecting rod.

  • Connecting Rod Big End: The larger, lower part of the rod that is split into two halves.
  • Bearing Shells: Usually tri-metal (steel back, lead-bronze interlayer, and a thin white-metal or tin-aluminum overlay).
  • Bearing Cap (Keep): The removable lower half that secures the assembly around the crankshaft journal.
  • Connecting Rod Bolts: High-tensile bolts that clamp the cap to the rod.
  • Oil Hole: A "rifle-bored" hole through the center of the connecting rod shank allows lubricating oil to flow from the big end up to the small end.
Part (b)

Purpose of Serrations

Serrations (teeth-like structures) are machined into the mating surfaces where the connecting rod meets the bearing cap. Their purposes include

  • Positive Location: They ensure perfect alignment between the two halves, preventing any relative movement or "shuffling" during operation.
  • Shear Load Resistance: They take the high transverse (shear) loads generated by the oscillating motion of the rod, preventing these forces from being transferred directly to the bolts.
  • Fretting Prevention: By arresting relative movement, they reduce fretting corrosion on the mating faces.
Part (c)

Special Features of Connecting Rod Bolts

Because these bolts are subjected to intense cyclic stress and load reversal, they incorporate several design features:

  • Waisted Shank: The bolt diameter is reduced (waisted) between the head and the threads. This increases elasticity, allowing the bolt to stretch more effectively under load and better resist fatigue.
  • Rolled Threads: Threads are formed by rolling rather than cutting to improve grain structure and increase fatigue strength.
  • High Tensile Material: Usually made of high-grade alloy steel (e.g., chrome-molybdenum) to withstand extreme tensile loads.
  • Stress-Reducing Fillets: Large, smooth radii are provided at the head-to-shank transition to minimize stress concentration
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