Q8 (16 Marks) Emissions & Environmental
MEKM • Written Exam

Severe engine vibration has recently become evident when the main engine for which you are responsible operates within a certain speed range.

(a) State, with reasons, the possible causes of such vibration.

(b) State the consequences of operating the engine under such vibratory conditions.

(c) Describe the procedure you, as Second Engineer, would implement in order investigate and rectify the problem.

Appeared In: Jan 2021

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

Exam Ready
Part (a)

Possible causes of engine vibrations:

Internal cause:

  • Improper sequential firing or power imbalance between cylinders can disrupt smooth engine operation.
  • Malfunctions in the fuel system leading to increased friction.
  • Faults in running gear components causing excessive friction.
  • Increased risk of seizure due to overheating.
  • Worn-out bearings causing improper clearances.
  • Slack bolts leading to instability in engine operation.
  • Faulty drive mechanisms contributing to uneven forces.
  • Malfunctioning dampers increasing vibratory forces.

External Causes:

  • Damage or cavitation causing imbalance in the propeller.
  • Loose coupling bolts or insufficient lubrication in shaft and stern tube bearings.
  • Misaligned shafting creating uneven rotational forces.
  • Failure leading to axial instability.
  • Improper weight distribution affecting hull stability.
  • Accumulated marine growth disturbing hydrodynamic flow.
Part (b)

Consequences of Operating Under Vibratory Conditions:

  • Premature failure of engine components due to fatigue.
  • Inefficient energy transmission and reduced engine performance.
  • Excessive vibration can cause structural damage to the engine and ship.
  • Operating under such conditions leads to inefficiencies, increasing fuel use.
  • Prolonged exposure to vibration stresses materials, leading to cracks or breakage.
  • Vibration can negatively impact other machinery connected to the system.
  • Vibrations can cause discomfort or reduce operational safety for the crew.
Part (c)

Procedure to investigate and rectify the cause:

Initial Assessment:

  • Note the exact speed range at which the vibration occurs.
  • Record the severity of the vibration (e.g., amplitude, frequency).
  • Check engine room gauges (oil pressure, temperature, fuel pressure) for any abnormalities.
  • Listen for unusual noises accompanying the vibration.

Internal Engine Investigation:

  • Compare operating parameters, such as cylinder pressures and fuel consumption, to expected values.
  • Check for misalignment or excessive deflection in the crankshaft.
  • Measure bearing clearances and ensure the tightness of tie bolts and holding-down bolts.
  • Monitor temperature, pressure, and vibration readings for abnormalities.
  • Inspect engine components, including pistons, liners, and gears, for visible signs of wear or damage.
  • If internal factors are ruled out, inspect external causes like shaft alignment, coupling bolts, and propeller condition.

External System Investigation:

  • Ensure proper alignment of the shaft and check for deformation.
  • Tighten or replace loose or damaged coupling bolts.
  • Inspect and repair the propeller for damage or imbalance.
  • Ensure proper lubrication of stern tube and intermediate shaft bearings.
  • Clean hull fouling to improve hydrodynamic flow.

Rectification:

  • Overhaul or replace fuel pumps and injectors.
  • Clean or replace clogged fuel filters.
  • Repair or replace damaged propeller blades.
  • Replace worn or damaged bearings as per manufacturer recommendations.
  • Correct the tightness of tie bolts and holding-down bolts.
  • Inspect and maintain vibration dampers and moment compensators.
  • Replace or repair pistons, liners, and other damaged parts.
  • Re-aligning the engine and propeller shafting.
  • Overhauling stern tube bearings.
  • Cleaning the hull of marine growth.
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