Q2 (16 Marks) Engine Construction & Components
MEP • Written Exam

(a) Describe how crankshaft alignment is checked. (6)

(b) Identify with reasons the causes of crankshaft misalignment. (4)

(c) State how the measurements are recorded and analysed. (6)

Appeared In: Jan 2024

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

Exam Ready
Part (a)

Checking of alignment

  • To check whether the alignment is acceptable, the crankshaft deflection readings are taken.
  • From that reading, the deflections in the vertical and horizontal planes are obtained by calculation.
  • The calculated figures are compared with the maximum allowable figures from the maker instruction book.
  • In many engines the allowable deflection in the horizontal plane is the same as that allowed in the vertical plane, whilst in others the allowables are different.
Part (b)

Causes of misalignment:

  • Wear of main bearing lower shell
  • Wear and ovality of main journal pin
  • Wear foundation chocks
  • Distortion of engine bedplate
  • Distortion of supporting ship’s structure
  • Improperly loaded condition of the vessel
  • Lifting of flywheel side

Effects of misalignment:­

  • Bending of crankshaft
  • Fatigue failure owing to cyclic stresses
  • Undue vibrations within the engine
  • Damage to the main bearing

(c) The deflection measurements are recorded as follows:

  • Place a spring-loaded dial gauge in between the crank webs opposite the crankpin.
  • The crank to be measured is turned towards BDC with the dial gauge as close as possible to the connecting rod and the gauge is set to zero.
  • Turn the crankshaft ahead and record the values in both horizontal crankpin positions and at TDC.
  • Turn the crankshaft until the gauge is as close as possible to the connecting rod on the other side and record the value at this position.
  • The difference between the value at BDC and TDC indicated the amount of alignment during one revolution.
  • Reliable reading is checked by, (T+B) and (P+S) should be nearly the same, reading for No.6 required to be repeated.


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