Q4 (16 Marks) Engine Operation & Maintenance
MEP • Written Exam

(a) With the aid of a block diagram state the usual check points for maintenance of an electronic governor fitted to an auxiliary diesel engine. (8)

(b) An engine fitted with an electronic governor behaves erratically during load changes. Explain the possible causes. (8)

Appeared In: Feb 2024

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

Exam Ready
Part (a)
Part (b)

The problem may be with the governor or prime mover. To ascertain which, the governor actuator may be disconnected from the fuel pump control and the control lever held manually firm at a position that will maintain the required RPM. This should be done carefully when the ship is in open waters so that sudden tripping of the alternator due to low voltage does not expose the ship to a hazardous situation.

The electric load may be increased slightly when the RPM will drop which may be restored by operating the control lever manually. Next, the electric load is reduced slightly when the RM will rise which again may be restored manually. If the operation is still erratic, the problem is with the engine. If the operation is normal then the problem is with the governor.

If the problem is with the engine, the following may be the causes:

  • Fuel pump racks sticking
  • Air lock in the fuel system
  • Water in fuel
  • Fuel pump plungers occasionally sticking

If the problem is with the governor, the erratic operation may be due to following causes:

  • Actuator linkage sticking
  • The Magnetic Pick Up unit (MPU) not adjusted properly, slack and moving thus the air gap varying
  • Defective MPU
  • Governor not adjusted properly; too high a gain may cause hunting; gain should be reduced in such case
  • Loose electric connection
  • Other problems in the electronic circuitry, PCB
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