Q6 (16 Marks) Engine Operation & Maintenance
MEP • Written Exam

(a) Describe the preventive maintenance carried out on the circuit breaker for an A.C. generator.

(b) Explain the sequence of events that might occur if the breaker opens on a short circuit and state the check you would require following such event.

(c) Give a safe procedure to follow should a main circuit breaker fail to open under fauit condition.

Appeared In: Jun 2018

Verified Model Answer (Text Solution)

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Exam Ready
Part (a)

Preventive Maintenance on Circuit Breaker for an A.C. Generator:

  • Use a vacuum cleaner and a low-lint, clean cloth to remove dust and debris from insulating materials. Apply manufacturer-recommended cleaning solvents if necessary.
  • Look for signs of arcing, thermal damage, rust, corrosion, deformation, or physical damage on components. Examine the contacts for discolouration, wear, and pitting.
  • Clean the contacts and ensure proper contact alignment. Check for adequate contact pressure and verify that all contacts close simultaneously when manually operated. Replace contacts or springs as a set to maintain uniform performance.
  • Inspect springs for wear and verify correct spring pressure.
  • Examine and clean the arc chute, checking for cracks or other damage.
  • Inspect for loose, broken, or worn-out components and repair or replace as required.
  • Check the condition and resistance of coils and verify the charging gear's performance.
  • Lubricate moving parts as per the manufacturer's recommendations to ensure smooth operation.
Part (b)

A short circuit will trigger the following sequence of events:

  • Severe arcing will occur at the circuit breaker's main contacts.
  • The circuit breaker will trip instantly via its instantaneous release mechanism.
  • Sparks may be visible at the generator terminal box, near the circuit breaker's isolating plugs.
  • In severe cases, a switchboard fire could result.
  • If only one generator is running, a complete blackout will occur. If two generators are running in parallel, the entire load will transfer to the healthy generator, potentially causing it to trip on overcurrent and resulting in a blackout.

Checks Post short circuit:

  • Inspect all components for damage, deformation, or wear.
  • Verify the tightness of all electrical connections.
  • Check the generator for insulation loss, physical damage, and wear and tear.
  • Inspect armature windings, field circuits, and cables.
  • Identify the fault location and rectify it before resuming operations.
Part (c)

If a main circuit breaker fails to open under fault conditions, the following emergency procedure must be followed:

  • Immediately operate the emergency manual trip mechanism of the circuit breaker.
  • Completely isolate the affected generator, switching off its entire load.
  • Open the field circuit supply to cease voltage generation.
  • Locate and rectify the fault, ensuring the system is safe before re-energizing
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