Q8 (16 Marks) Lubrication & Bearings
MEP • Written Exam

Explain the procedures for dismantling a centrifugal purifier for survey:

(a) Explain the key areas which would merit the surveyor's attention.

(b) Explain the replacing of a set of thrust bearings for vertical shaft by correct identification.

Appeared In: Dec 2018

Verified Model Answer (Text Solution)

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DISMANTLING A CENTRIFUGAL PURIFIER FOR SURVEY

Part (a)

Key areas which would merit the surveyor's attention

  • The bowl and its components (disc stack, top disc, bowl hood, distributor) for wear, corrosion, damage, and correct assembly.
  • The bowl spindle/ shaft for wear, bending, and correct fit in the bearings.
  • The bearings (thrust/ radial) for wear, pitting, damage and correct clearance.
  • The drive/ coupling for wear, damage and correct engagement.
  • The seals/ gaskets for deterioration and damage.
  • The bowl locking/ assembly for correct fit and security.
  • The bowl balance/ run-out.
  • The condition of the bowl internals (discs, paring disc) for blockage/ damage.
  • The overall condition and cleanliness of the purifier.
Part (b)

Replacing a set of thrust bearings for the vertical shaft by correct identification

  1. Stop and isolate the purifier; drain the oil and remove the bowl and the drive components to access the vertical shaft and its bearings.
  2. Identify the thrust bearings: Note the position, size, type and orientation of the thrust bearings (the upper and lower thrust bearings that locate the vertical shaft axially). Check the bearing identification (part number/ size) against the maker's manual/ spare parts list.
  3. Remove the old thrust bearings: Withdraw the old bearings from the shaft/ housing, noting their position and orientation (the thrust face direction).
  4. Fit the new thrust bearings: Fit the new bearings in the correct position and orientation (the thrust face must be correctly oriented to carry the axial load), ensuring they are correctly seated.
  5. Check the shaft end float/ axial clearance to the maker's specification.
  6. Reassemble the purifier (refit the bowl, drive and covers), refill the oil, and run the purifier, checking the operation, vibration and the bearing temperature.
  7. Record the bearing replacement (part numbers, date) in the maintenance record.
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