Q2 (10 Marks) Hull Construction
SC&S • Written Exam

With respect to the sacrificial anodes fitted to a ship's hull.

(a) State the purpose of fitting anodes to a hull structure.

(b) Describe with the aid of sketch, how anodes may be attached to the hull.

(c) Upon inspection in dry-dock it is found that the anodes have not wasted and areas of hull structure have experienced severe corrosion. Explain possible reasons for this situation

Appeared In: Sep 2018

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

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Part (a)

Purpose of Sacrificial Anodes:

Sacrificial anodes are fitted to a ship's hull to prevent corrosion. Seawater is highly corrosive due to its salt content, which acts as an electrolyte, facilitating the oxidation of iron (mild steel) and the formation of rust. Zinc anodes, being more reactive than steel, act as a sacrificial anode. They corrode preferentially, protecting the steel hull from corrosion. This is a form of cathodic protection.

Part (b)

Attachment of anode to the hull:

Part (c)

Reasons for Unwasted Anodes and Hull Corrosion:

  • The anodes may have been manufactured from substandard material that does not possess the required electrochemical properties to act as a sacrificial metal.
  • If the wrong type of material (e.g., aluminium or magnesium instead of zinc, or improperly alloyed zinc) was supplied or installed, the anodes may not function as intended.
  • If the anodes are not electrically connected to the hull (e.g., due to improper installation or poor contact), they cannot provide cathodic protection.
  • Incorrect placement of the anodes may leave sections of the hull unprotected, leading to corrosion in those areas.
  • Poor-quality or damaged coatings on the hull can expose bare steel, which may corrode faster than the anodes can protect it.
  • Stray currents from other sources (e.g., from shore connections, dock equipment, or adjacent vessels) may bypass the anodes and accelerate hull corrosion.
  • The anodes require continuous exposure to seawater to create the necessary electrochemical reaction. If seawater flow is obstructed, the anodes may remain inactive.
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