Q2 (20 Marks) Machinery & Systems 🔥 Repeated 2x in exams
SSEP • Written Exam

With respect to refrigeration gases used on-board vessels, answer the following:

(a) Explain Ozone Depleting Potential (ODP) and Global warming potential (GWP) of conventional refrigerant gases. (7)

(b) Name the alternate refrigerant gases available and being used onboard. (7)

(c) Explain the steps you will take to ensure that release of refrigerant gases from the plant in minimized during normal operation and during maintenance activities. (6)

Appeared In: Aug 2026Dec 2023

Verified Model Answer (Text Solution)

Structured for DG Shipping MEO Class II examination scoring criteria.

Exam Ready
Part (a)

Ozone Depleting Potential (ODP) and Global Warming Potential (GWP).

ODP is a relative measure of how much damage a substance can cause to the stratospheric ozone layer, compared with trichlorofluoromethane (CFC-11, R-11) which is assigned an ODP of 1.0. A higher ODP means greater ozone destruction. Commonly used refrigerants with high ODP include CFCs (R-11, R-12) with ODP around 1.0 and HCFCs (R-22) with ODP of about 0.055. GWP is a relative measure of how much heat a gas traps in the atmosphere over a given time horizon (usually 100 years) compared with carbon dioxide (CO2) which has a GWP of 1. High-GWP refrigerants include HFCs such as R-134a (GWP ~1430), R-404A (GWP ~3900) and R-410A (GWP ~2088). Ozone-friendly but high-GWP HFCs were introduced to replace CFCs but are themselves potent greenhouse gases, so the industry is now moving to low-GWP natural refrigerants.

Part (b)

Alternate/greenhouse-friendly refrigerant gases used onboard.

  • R-134a (HFC) has been the standard marine refrigerant but is being phased down under the Kigali Amendment to the Montreal Protocol because of its GWP of about 1430.
  • R-404A and R-410A (HFC blends) used in some systems.
  • Natural refrigerants with near-zero ODP and very low GWP:
  • R-717 Ammonia, GWP ~0, used in large industrial/fishery plants.
  • R-744 Carbon dioxide (CO2) transcritical systems, GWP = 1.
  • R-290 Propane and R-600a Isobutane hydrocarbon refrigerants, very low GWP but flammable, posing safety constraints in machinery spaces.
  • R-718 Water, R-728 Nitrogen in special applications.
  • Low-GWP HFO/HFO blends such as R-1234yf, R-513A, R-448A are also being introduced as transitional low-GWP substitutes.

In practice onboard, the choice depends on machinery space fire safety, gas detection arrangements and applicable MARPOL Annex VI restrictions which prohibit use of virgin ozone-depleting gases after defined dates.

Part (c)

Steps to minimise release of refrigerant gases during normal operation and maintenance.

Normal operation:

  • Carry out routine leak checks using an electronic leak detector or a foaming agent at all joints, valves, flanges and service points; log results.
  • Avoid unnecessary opening of the system; maintain charge books and keep records of any topping up so that unexplained losses indicate a leak.
  • Keep the plant fully liquid-charged and correctly superheated/subcooled to avoid fluttering of expansion valves which can cause avoidable recharge.
  • Ensure relief valves, gauge connections and purge valves are properly seated and capped.
  • Schedule periodic sniffer checks and maintain the compressor area well ventilated so leakage is noticed promptly.

During maintenance:

  • Recover all gas into a dedicated refrigerator reclaim/recovery unit before opening any circuit; never vent gas to atmosphere.
  • Use proper service and recovery cylinders correctly labelled and weigh the gas recovered to quantify any loss.
  • Keep tools, fittings and spare gaskets ready so the system is open for the minimum time.
  • Before breaking any joint, pump the section down and isolate it with closed valves; fit caps on open lines to avoid moisture ingress and loss.
  • After overhaul, evacuate with a vacuum pump and pressure test with dry nitrogen before recharging so leaks are found before refrigerant is introduced.
  • Encourage the use of calorific/infra-red analysers to monitor for leaks and to arrest loss from safety reliefs.
  • Comply with MARPOL Annex VI (Regulation 12) and the ODS/record requirements, maintaining the Refrigerant Log / ozone-depleting substances record showing virgin/recycled gas and any discharge.
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